A 48 PCO1810 caliber preform mold is specially designed for carbonated beverages. It adopts a needle valve type balanced hot runner system to ensure that the gate is beautiful without drawing. The design of the preform ejection convex shaft reduces the maintenance time of the mold.
The weight of the PET preform is 22 grams, and the mold is matched with the CH injection molding system. In a general PET screw injection molding machine, the production cycle is 24 seconds. The production cycle of an injection molding machine with a dual injection molding system with a 3-station out-of-mold cooling system is 12 seconds.
1: Professional technical experience in the number of cavities of the preform mold from 1 to 96 cavities.
2: The preform mold adopts CAD software to design the shape of the preform according to the bottle to ensure the forming quality of the bottle.
3: The material of the thread mouth of the preform mold is made of imported nitride steel, manufactured according to international standards, with high hardness, each thread is exhausted, and it has a long service life and does not deform.
4: Preform mold core and cavity are made of corrosion-resistant steel, which is durable.
5: The preform mold adopts advanced hot runner design, so that each cavity is independently controlled, heated, and the temperature is uniform.
6: Preform mold without cutting sprue, saving labor and raw materials.
PET PREFORM MOULD SPECIFICATION | |
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Mould name | 48 cavity preform mould for 30/25 Neck 16g Preform |
Mould cavity | 48 cavity |
Neck finish | 30/25 Neck finish |
Preform weight | 16 g |
Insert materials | 2316 stain steel from German |
Mould body | #50 steel material |
Cycle time | 22 sec with general PET screw type of injection molding machine |
Cycle time with two stage injection system and Post cooling system | 11 sec with 3 stage post cooling system |
Hot runner design | Balanced Hot runner with valve gate system |
Suitable injection molding machines | Husky, Netstal PET line, PET Master, General PET injection molding machine |
Material of preform mold
(1) The main parts of the mould are made of imported DIN 2316 materials.
(2) The mold base material is made of P20 material or No. 50 steel plating treatment, which improves the corrosion resistance of the mold and prolongs the service life of the mold.
(3) The heat treatment of the parts is processed by an imported vacuum furnace, and the hardness of the parts is guaranteed to be HRC45°-52°.
Advanced processing equipment
The company has imported processing equipment from the United States and Japan, such as machining centers, CNC lathes, EDM, etc., to ensure the machining accuracy of the parts and make the parts have good interchangeability. The product eccentricity value is ≤0.10mm (the length of the preform is within 100), The weight error is less than 0.3g. The cycle time of the 30/25 preform with 24 cavities and 16g is 18 seconds per mold, and the life span can reach 3 million molds.
Advanced detection methods
In order to ensure the quality of Chuanghong's preform mold, the company is equipped with a projector to check the size of the preform, a hardness tester for mold parts, and professional inspections for the stress detector, eccentricity detector, and high-precision electronic scale after the injection molding of the preform. equipment. The use of the above measuring equipment can ensure that our PCO1810, PCO1881, 30/25 and other standard preform calibers can reach the ISB standard.
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